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Tungsten metal gate etching in Cl[sub 2]/O[sub 2] inductively coupled high density plasmas Export

Journal of Vacuum Science & Technology B: Microelectronics and Nanometer Structures, Vol. 26, No. 6. (2008), pp. 1875-1882.

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cl2-nf3-o2 cl2-o2 metal-gate tungsten xps

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Plasma etching of W in a poly-Si/TiN/W/HfO2 gate stack is investigated in Cl2/O2 based plasmas. Preliminary studies have illustrated the issues induced with the introduction of a metal layer in the gate stack. Based on scanning electron microscopy observations, the authors first show that a mixture of Cl2, O2, and NF3 is required to successfully pattern the W layer without damaging the HfO2, poly-Si, and TiN profiles. For a better understanding of etch mechanisms, W etching is studied on blanket wafers and etch rates are presented and discussed with respect to the plasma parameters. The evolution of the etch rates as a function of O2 ratio in Cl2/O2 and Cl2/O2/NF3 plasmas is interpreted. X-ray photoelectron spectroscopy analyses demonstrate that the introduction of O2 in Cl2 leads to the creation of a thick WOClx deposit on the gate sidewalls. However, the WOCl deposition can be controlled and eliminated by adding fluorine in the plasma during W etching.


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